Polymerization and shrinkage kinetics and fracture toughness of bulk-fill resin-composites

Elsevier

Available online 28 October 2022

Dental MaterialsAbstractObjectives

To determine degree of conversion (DC), maximum polymerization rate (RPmax), polymerization shrinkage (PS), maximum shrinkage rate (PS Rmax) and fracture toughness (KIC) of different types of bulk-fill (BF) composites plus the effect of viscosity reduction techniques.

Methods

BF specimens were created in 2 mm deep molds: SonicFill 3 (SF3), Viscalor (VC), One Bulk Fill (OBF) and Beautifil Bulk (BBR). SF3 was applied via sonic insertion using a SonicFill handpiece (Kerr Corp. USA). Viscalor was pre-heated in a Caps Warmer in T3 mode (at 68 °C) for 30 s (T3–30 s) and 3 min (T3–3 min), respectively. Specimens were irradiated at zero distance from the upper surface with an Elipar S10 LED unit (3 M ESPE, USA) of mean irradiance 1200 mW/cm2 for 40 s. Real-time polymerization kinetics and DC at 5 min and 24 h post-irradiation (DC5 min and DC24 h) were measured using ATR-FTIR (n = 3). PS was measured up to 1 h on 1 mm thick discs via the bonded-disk technique (n = 3) and PS Rmax obtained by numerical differentiation (n = 3). For fracture toughness, single-edge-notched specimens (32 × 6 ×3 mm) of each BF composite were prepared and measured by three-point bending after 7 d water storage (n = 5). Data were analysed using One-way ANOVA, independent T-tests and Tukey post-hoc tests (p < 0.05).

Results

SF3 showed the significantly highest DC5 min, DC24 h and RPmax (p < 0.05), followed by OBF (p < 0.05). Regardless of pre-heating, VC showed comparable conversion kinetics to BBR (p > 0.05). There was no significant difference in PS of these BF composites, except OBF had the highest PS (p > 0.05). However, PS Rmax significantly varied among materials (p = 0.047) and SF3 had the highest PS Rmax. Regarding fracture toughness, BBR had the lowest KIC (p < 0.05), whereas other composites showed similar KIC (p > 0.05). Strong correlations of filler content (wt%)-PS/KIC were found. Different pre-heating times had no significant influences on DC %, RPmax, PS, PS Rmax and KIC of VC (p > 0.05).

Significance. Different types of bulk-fill composites showed comparable shrinkage. A highly filled BF giomer composite (BBR) had the lowest fracture toughness, whereas others had similar KIC. Pre-heating had no adverse effects on Viscalor properties. Sonication and pre-heating are beneficial techniques to enhance composite flowability without either increasing shrinkage or reducing fracture toughness.

Keywords

Bulk-fill composites

Polymerization kinetics

Polymerization shrinkage strain kinetics

Fracture toughness

Preheating

Sonication

© 2022 The Author(s). Published by Elsevier Inc. on behalf of The Academy of Dental Materials.

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