Available online 9 September 2022, 112565

Plastic-free photochemical suppression is presented for organic UV filters.

Chitosan is deposited onto mesoporous silica particles incorporating UV filters.

The hybrid particles dramatically reduce reactive oxygen species.

The hybrid particles decrease UV-induced cytotoxic effects.

Photochemical instability and reactivity of organic ultraviolet (UV) filters not only degrade the performance of sunscreen formulations but also generate toxic photodegradation products and reactive oxygen species (ROS). Although the encapsulation of organic UV filters into synthetic polymer particles has been widely investigated, synthetic plastics were recently banned for personal care and cosmetic products due to marine and coastal pollution issues. Here we present a plastic-free, photochemically stable and inactive UV filter platform based on chitosan-coated mesoporous silica microparticles, denoted ‘mSOCPs’, incorporating octyl methoxycinnamate (OMC) as a sunscreen agent. Sunlight induced the degradation of ~80% free OMC in artificial sweat in 1 h at room temperature, while only 20% of OMC degraded for 3 h when encapsulated within mSOCPs. Moreover, mSOCPs efficiently suppressed the photochemical generation of ROS by about 99% through the combined effects of the mesoporous silica structure and chitosan coating. Accordingly, mSOCPs substantially increased the cell viability of fibroblasts exposed to UV irradiation. This work demonstrates that the biopolymer coatings of mesoporous inorganic particles can be a promising approach to the plastic-free encapsulation of organic UV filters for suppressing their photochemical reactivity and degradation.

Mesoporous silica particles

Organic ultraviolet filters

Plastic-free

Encapsulation

Reactive oxygen species

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